For an aluminum offshore boat like the 2024 Ranger RB 200, durability and functionality cannot be compromised. But for one boat owner, a factory-installed floor simply wouldn't cut it. Enter Hjdeck's custom EVA foam flooring-a solution that transformed their boat into a safer, more comfortable, and visually stunning fishing machine. In this case study, we walk you through the entire process, from drawing templates to final installation, with behind-the-scenes photos and customer insights.
The Challenge: Upgrading the Ranger RB 200
The owner of this 2024 Ranger RB 200 wanted the flooring to handle:
- Seawater corrosion from everyday offshore fishing.
- Non-slip performance for wet, high-traffic decks.
- Custom aesthetics to match the boat's sleek aluminum design.
- Easy maintenance for busy fishing seasons.
Step 1: Design the perfect template
The boat owner drew a template highlighting the key areas to be covered, including:
IMPORTANT: Accurate templating ensures that the floor will fit seamlessly over obstructions such as cleats and hatches.
Step 2: From Sketch to Rendering
Based on a hand-drawn template provided by the client, the Hjdeck team created renderings of the EVA foam flooring.
Visualize the final product in their boat’s exact dimensions.
Adjust the pattern (the client chose classic teak lines for the pattern).
Select colors (client chose light gray and black base accents to complement the aluminum hull).
Customized logo (allow customers to send the file of the desired logo and we will design it into the floor).
Step 3: Production Process
Cutting Accuracy
Using an approved design, Hjdeck's CNC machine carves and cuts marine-grade EVA foam mats to match the template. Key features:
- 6 mm thickness for cushioning without sacrificing durability.
- Double-layer adhesive backing for waterproof, permanent adhesion.
- UV-resistant coating to prevent color fading in the hot sun.
Quality Check
Before shipment, each product is rigorously tested:
- Anti-slip (wet friction coefficient ≥ 0.8).
- Salt water immersion to confirm corrosion resistance.
- Edge sealing to ensure no flaking or seepage.
Step 4: Installation & Final Result
DIY-friendly installation
The customer installed the mat in less than two hours:
- Clean the aluminum deck with acetone.
- Peel off the adhesive backing.
- Press the mat into place according to the pre-cut design.
Tip: For curved edges, use a heat gun to soften the EVA foam for a snug fit.
Customer Review
“The Hjdeck team did a great job! The mat fits perfectly and the teak line texture gives me confidence when catching big fish. Also, cleaning is a breeze - just hose it down!”
- 2024 Ranger RB 200 Owner
Why choose Hjdeck Custom EVA Flooring?
- 100% customized design: from templates to textures, we can meet your requirements.
- Marine-grade materials: UV- and saltwater-resistant, with a lifespan of 3-5+ years.
- Fast delivery: from design approval to delivery in 10-20 days.
Ready to remodel your boat?
Whether you have a Ranger aluminum boat, bass boat, Jon boat, pontoon boat, center console or kayak, Hjdeck's custom EVA foam flooring can enhance your life on the water.
